Anti-Corrosion Pipes

Your Professional Anti-Corrosion Pipes Supplier
 
 

Hebei Senhai Pipeline Co., Ltd. is one professional manufacturer of ERW, SAW and SMLS steel pipes, as per standards of API5L, API 5CT, ASTM, EN, BS, DIN, GOST, GB, etc. Senhai Pipeline is located in Cangzhou City, which is the famous "Hometown of Pipes and Fittings" in China, about 120km away from Tianjin Seaport and Airport, and 180km from capital Beijing. Senhai especially produces welded steel pipes of large diameter and thick wall thickness in ERW, LSAW and SSAW. Anti-corrosion layers can also be done in our factory.

 

 
 
Why Choose Us

 

Sales Market
Senhai's products are popular in many countries and districts like Southeast Asia, Mid-East, Europe, America, Australia, South America, Africa, etc. "Customer's satisfaction, highly-qualified products and outstanding services" are treasured by Senhai as the business principle.

 

Our Certifications
Materials include A106 Gr.B, A53 Gr.B, API 5L PSL1 PSL2 X42~X70 L245 L290 L360, Q235A, Q235B, Q235C, Q345B~F, 10#, 20#, 45# steel, A105, WPB, etc., all of which meet the standards of ASTM, API, BS, DIN, JIS, EN, GOST, GB, etc. following standards including ISO9002,ASTM A234 GR WPB ASME/ANSI B16.9,DIN2605-1/2 2615 2617, JISB2311 2312, EN10253-1/2/3, GOST 17375 17376 17378 17379 GOST 30753, etc.

 

Production Equipment
The major production equipment owned by Senhai cover the hot-rolling puncher, interactive double core bar cold drawing machine, automatically rotary head rolling machine, tube straightening machine, annealing furnace without water cooling system and auxiliary equipment of surface scouring and coating.

 

Our Factory
Occupying total area of 33,000 square meters, Senhai possesses workshops of four hot rolling production lines, two cold drawing production lines, four welded pipe production lines and office building. The major production equipment owned by Senhai cover the hot-rolling puncher, interactive double core bar cold drawing machine, automatically rotary head rolling machine, tube straightening machine, annealing furnace without water cooling system and auxiliary equipment of surface scouring and coating.

 

Specification

 

Nominal Diameter Range

Outside Diameter Range (mm)

Coating Type

Coating Layer

Coating Thickness

DN100-600

114.3-609.6

3PE (Three-Layer Polyethylene)

Inside Layer: Epoxy

2.0 mm to 4.5 mm

Mid Layer: Adhesive

Outside Layer: Polyethylene

2PE (Two-Layer Polyethylene)

Inside Layer: Adhesive

2.0 mm to 4.5 mm

Outside Layer: Polyethylene

DN80-600

88.9-609.6

FBE (Epoxy)

Epoxy

200 um to 400 um

2FBE (Two -Layer Epoxy)

Inside Layer: Epoxy

400 um to 800 um

Outside Layer: Intensity Epoxy

DN100-600

114.3-609.6

3PP (Three-Layer Polypropylene)

Inside Layer: Epoxy

2.5 mm to 3 mm

Mid Layer: Adhesive

Outside Layer: Polypropylene

 

Advantages of Anti-Corrosion Pipes
 

Long service life polyethylene pipe has the highest molecular weight, good stability and aging resistance. Under normal working temperature and pressure conditions, the service life can be guaranteed for more than 50 years;

 

Corrosion resistance the molecular structure of polyethylene is extremely stable, resistant to chemical corrosion such as natural gas, liquefied petroleum gas, and artificial gas, and does not require secondary anti-corrosion equipment. The chemical substances in the soil will not cause any degradation to the pipe;

 

Good flexibility polyethylene pipe is a kind of pipe with high toughness, and its elongation at break exceeds 500%. The flexibility of polyethylene tubing makes it easy to bend. In engineering, obstacles can be bypassed by changing the direction of the pipeline. In many cases, the flexibility of the pipeline can reduce the amount of pipe fittings and reduce installation costs;

 

Excellent impact resistance and earthquake resistance. The low-temperature embrittlement temperature of polyethylene is extremely low, and it can be used safely in the temperature range of -60 ° c ~ 60 ° c. It has a very strong adaptability to uneven settlement of pipe foundations. During winter construction, due to the good impact resistance of the material, there will be no brittle cracking of the pipe;

 

Good wear resistance test shows that the wear resistance of polyethylene pipe is 4 times that of steel pipe, especially in the field of mud transportation, compared with steel pipe, polyethylene pipe has better wear resistance;

 

The polyethylene pipe with small water flow resistance has a smooth inner surface and its manning coefficient is 0.009. The smooth inner surface and non-adhesive properties ensure that polyethylene pipes have a higher conveying capacity than traditional pipes, and also reduce the pressure loss of the pipeline and the energy consumption of water delivery;

 

Good environmental protection performance polyethylene pipes do not add heavy metal stabilizers during processing, and the material is non-toxic and harmless. It is a green and environmentally friendly pipe material, and the polyethylene material itself can be recycled and will not pollute the environment;

 

Good flame retardant and antistatic properties. Our company has specially developed flame retardant and antistatic polyethylene pipes, which are suitable for specific places such as flammable and explosive;

 

Safe and reliable connection method polyethylene pipes are mainly connected by hot melting or electrofusion, which essentially maintains the identity of the interface material and structure with the pipe body itself, and realizes the integration of joints and pipes. It can effectively resist the hoop stress and axial tension stress caused by internal pressure, and there is no worry about water leakage or air leakage;

 

Lightweight, easy to handle, and easy to construct. The specific gravity of polyethylene pipes is only 1/8 of that of steel pipes. It is easy to handle and bend, and the welding process is simple and fast. The comprehensive cost of the project is low, and it has significant economic benefits.

 

Key Application Areas of a Anti-Corrosion Pipes
 
Anti-corrosion Steel Pipe

1. Chemical industry: Anti-corrosion pipes are widely used in the chemical industry, including petroleum, fertilizer, metallurgy, electronics, pesticide and other production areas. The chemicals in these industries are complex in nature and tend to corrode the pipes, so anti-corrosion pipes are needed to ensure the smooth progress of production.


2. Petroleum industry: The petroleum industry is one of the important application areas of anti-corrosion piping. The piping system of the oil industry is an important part of the production process, anti-corrosion piping can protect the environment and personnel safety, while reducing the operation and maintenance costs.


3. Pharmaceutical industry: The pharmaceutical process requires the use of strong acids, strong alkalis, organic solvents and other corrosive substances, so anti-corrosion piping is widely used in the pharmaceutical industry to ensure the quality and safety of drugs.


4. Food industry: Food production equipment must withstand high temperature, high pressure, acid and alkaline substances, the use of anti-corrosion piping can reduce the risk of food contamination to ensure food hygiene and safety.

5. City gas and heat supply: Anti-corrosion pipes are used in city gas pipeline network and centralised heat supply pipeline network to ensure the safe and efficient delivery of gas and heat energy.


6. Power industry: In power plants, anti-corrosion piping is used in circulating water piping, demineralised water piping, fly ash piping, etc. To ensure the normal operation of power plants.


7. Drainage: Corrosion resistant pipes are used in municipal water supply and sewerage pipelines to ensure the safety and reliability of water supply and drainage.


8. Mining: In mines, anti-corrosion pipes are used in ventilation, drainage and slurry pipes to ensure the normal operation of mines.


9. Offshore: Corrosion resistant pipes are used for oil and gas transmission pipelines and seawater desalination pipelines on offshore platforms to adapt to the harsh marine environment.

Anti-corrosion Steel Pipe
Anti-corrosion Steel Pipe

10. Agricultural irrigation: Anti-corrosion pipelines are used for water pipelines in agricultural irrigation projects to ensure the smooth operation of agricultural irrigation.


11. Transportation: In airports, harbours and other places, anti-corrosion pipelines are used for oil and gas pipelines to ensure the safety of transportation.


12. Industrial manufacturing: In iron and steel, metallurgy, pharmaceutical, food and other industries, anti-corrosion pipelines are used for material transport pipelines to ensure the stability of production.


13. Communication engineering: Anti-corrosion pipelines are also used in pipelines to protect communication cables to ensure the safety and stability of communication lines.

 

Types of Anti-Corrosion Pipes

 

IPN8710 corrosion

● In a variety of media, such as acid, alkali, salt, oxidizing agent and water vapor, etc., the coating of the steel pipe will have a chemical inert and easy to corrosion. So the coating should compensate for water permeability, adhesion, toughness and fullness. For this type of corrosion protection should be used IPN8710. IPN8710 anti-corrosion primer is composed of polyurethane, polyethylene, modified epoxy resin, non-toxic anti-corrosion pigments, additives and other components. Curing at room temperature will form a dense coating structure. IPN8710 anti-corrosion primer with anti rust properties, has excellent chemical reaction performance and a good protective effect on the inner wall of the pipeline.

FBE epoxy powder corrosion

● FBE epoxy powder anti-corrosion structure: Steel epoxy powder coatings form a layer of film on the surface of line pipe. The coating has the advantages of simple operation, cleaning, temperature resistance, impact resistance and bending properties.

2PE/3PE corrosion

● 2PE/3PE corrosion structure: In the side of the steel and epoxy powder electrostatic spray coating, lateral wound polyethylene coating. Combining with a variety of excellent performance, the coating significantly improves the comprehensive quality of the pipeline corrosion.

Coal tar epoxy anti-corrosive

● Coal tar epoxy anti-corrosive structure: Filler made from coal tar pitch, adding epoxy resin and anti-corrosion coatings on steel surface, commonly used in the pipe wall corrosion. The thickness of that is between 0.5 and 1.0mm.

High-density polyethylene jacket corrosion

● High density polyethylene jacket corrosion structure: The outer surface of the tube is wrapped in high density polyethylene material, which has high mechanical strength and good corrosion resistance. In the transport, the material protect the steel very well and the use of the process avoid damage from the external factors.

 

Our Certificate
 
 
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FAQ

 

Q: How do anti-corrosion pipes work?

A: Coatings: A protective layer is applied to the pipe to slow or stop corrosion.
Corrosion inhibitors: Chemicals are added to the fluid inside the pipe to create a protective layer.

Q: How can I prevent corrosion in pipes?

A: Adjust water pH: Adjust the alkalinity (pH level) of the water.
Treat water: Use chlorine or chloramines to treat the water.
Add phosphates: Add phosphates to the water.
Insulate pipes: Use insulators like pipe shoes or wear pads to protect against corrosion.
Separate dissimilar metals: Use plastic or grease to separate pipes made of different metals.

Q: What are some corrosion-resistant materials?

A: Stainless steel: A strong, long-lasting material that resists corrosion and many chemicals.
Galvanized iron: A thin layer of zinc is applied to the iron to protect it from rust.

Q: When should I replace corroded pipes?

A: If your water is discolored after a couple of days, you should call a plumber to consider replacing the pipes.

Q: What is the main function of anti-corrosion pipelines?

A: The main function of anti-corrosion pipelines is to isolate the contact between pipelines and corrosive media, thereby preventing pipeline corrosion, extending the service life of pipelines, and ensuring the safe operation of pipelines.

Q: What are the common anti-corrosion methods for anti-corrosion pipelines?

A: Common anti-corrosion methods include coating anti-corrosion and electrical protection. Coating anti-corrosion is to apply anti-corrosion coatings on the surface of the pipeline to form a protective layer; electrical protection is to change the electrode potential of the metal relative to the surrounding medium to protect the metal from corrosion.

Q: What are the commonly used coatings for coating anti-corrosion?

A: Common coatings for coating anti-corrosion include anti-corrosion coatings for the inner and outer walls of oil tanks, epoxy resins, polyethylene, polyvinyl chloride (but polyvinyl chloride is generally not used as a pipeline anti-corrosion layer material), fiberglass, etc. The specific choice needs to be determined according to the use environment and requirements of the pipeline.

Q: What are the construction steps of coating anti-corrosion?

A: The construction steps of coating anti-corrosion include pipeline surface cleaning, pipeline pretreatment, anti-corrosion layer material preparation, anti-corrosion layer construction, anti-corrosion layer curing and anti-corrosion layer detection.

Q: How long is the service life of anti-corrosion pipelines?

A: The service life of anti-corrosion pipelines is affected by many factors, such as coating materials, construction quality, and use environment. Generally speaking, the service life of qualified anti-corrosion pipelines can reach 10-15 years, or even longer.

Q: How to detect the coating quality of anti-corrosion pipelines?

A: Methods for detecting the quality of anti-corrosion pipeline coatings include visual inspection, thickness measurement, adhesion test, spark detection, etc. These tests can ensure the integrity and effectiveness of the coating.

Q: What should be paid attention to during the use of anti-corrosion pipelines?

A: During use, the coating integrity and performance of anti-corrosion pipelines should be checked regularly, and the damage found should be repaired in time. At the same time, care should be taken to avoid mechanical damage or chemical corrosion to the pipeline.

Q: What are the reasons for corrosion in anti-corrosion pipelines?

A: The reasons for corrosion in anti-corrosion pipelines may include coating aging, breakage, poor construction quality, and harsh use environment. In addition, the selection of pipeline materials and pretreatment of pipelines will also affect the anti-corrosion effect of pipelines.

Q: How to repair damaged anti-corrosion pipeline coatings?

A: Methods for repairing damaged anti-corrosion pipeline coatings include mechanical repair, hot melt repair, etc. The specific repair method to be selected should be determined according to the degree of damage to the coating and the repair requirements.

Q: What fields are anti-corrosion pipelines suitable for?

A: Anti-corrosion pipelines are widely used in the fields of petroleum, natural gas, chemical industry, water supply, drainage, etc., and are used to transport various corrosive media.

Q: How to choose a suitable anti-corrosion pipeline?

A: When choosing an anti-corrosion pipeline, factors such as the use environment of the pipeline, the nature of the transported medium, the specifications of the pipeline and the pressure level should be considered. At the same time, qualified and reputable manufacturers should be selected for procurement.

Q: What are the installation requirements for anti-corrosion pipelines?

A: The installation requirements for anti-corrosion pipelines include the docking, welding, fixing and protection of the anti-corrosion layer of the pipeline. During the installation process, mechanical damage to the pipeline should be avoided, and the integrity and effectiveness of the anti-corrosion layer should be ensured.

Q: What should be paid attention to during the transportation of anti-corrosion pipelines?

A: During transportation, care should be taken to protect the coating of the anti-corrosion pipeline from damage. At the same time, the pipeline should be prevented from being subjected to external forces such as extrusion and impact to ensure the safe transportation of the pipeline.

Q: What factors are related to the service life of anti-corrosion pipelines?

A: The service life of anti-corrosion pipelines is related to many factors such as coating materials, construction quality, use environment, pipeline materials, etc. Therefore, these factors should be considered comprehensively when selecting and using anti-corrosion pipelines.

Q: How to extend the service life of anti-corrosion pipelines?

A: Ways to extend the service life of anti-corrosion pipelines include selecting high-quality coating materials, improving construction quality, and strengthening pipeline maintenance and care. At the same time, pipelines should be inspected and evaluated regularly to promptly discover and deal with potential problems.

Q: What are the advantages of anti-corrosion pipelines in environmental protection?

A: The advantages of anti-corrosion pipelines in environmental protection are mainly reflected in reducing media leakage and environmental pollution. Because anti-corrosion pipelines have good anti-corrosion properties, they can effectively prevent pipeline corrosion and leakage, thereby reducing pollution to the environment.

We're professional anti-corrosion pipes manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy discount anti-corrosion pipes made in China here from our factory. Cement Lining Pipes, Thermal Insulation Pipes, Anti corrosion Steel Pipe

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